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outotec ausiron smelting process

outotec ausiron smelting process

AusIron process - Metso Outotec

The AusIron process takes place in a purpose-built smelting reactor designed to withstand high operating temperatures and turbulence through a combination of copper cooling elements at the bath level and boiler tubes (membrane walls) located at the

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Melting furnace - AusIron - Outotec - pit / gas / for ...

Process iron ore fines efficiently with Outotec's flexible AusIron smelting reduction process for ironmaking, a unique solution developed from Outotec’s Ausmelt Top Submerged Lance (TSL) technology. The Outotec AusIron process is capable of producing hot metal from a variety of iron-bearing materials while using locally available coal in a single ...

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Ausmelt® TSL Process - Metso Outotec

Central to the Metso Outotec Ausmelt® TSL process is the use of a vertically suspended lance submerged in the slag layer of the molten bath. Injection of fuel and process gases (air and oxygen) result in significant bath agitation and mixing, delivering a high

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OUTOTEC SMELTING SOLUTIONS FOR THE PGM INDUSTRY

2012-9-6  Outotec Ausmelt Process The Outotec Ausmelt Process employs a lance to inject fuel and oxygen-enriched air into the furnace bath. This causes intense mixing, promoting rapid reaction within the bath. The process is suited to a wide range of non-ferrous metals and waste materials, and is also in wide commercial use (over 60 references).

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OUTOTEC DIRECT REDUCTION AND SMELTING REDUCTION

2017-5-5  OUTOTEC DIRECT REDUCTION AND SMELTING REDUCTION BENEFITS • Flexible processes that can utilize a wide range of ores and reductants • High value addition through direct use of ore fines • Sustainable, energy-efficient production with minimized atmospheric emissions • Optimal performance and ROI ensured with our lifecycle services

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OUTOTEC FLASH SMELTING TECHNOLOGY - Outotec

AN INTRODUCTION TO OUTOTEC FLASH SMELTING With flexibility, low energy consumption, high sulfur capture, and excellent economy of scale, Outotec Flash Smelting technology is the world’s leading method for copper and nickel smelting. More than half of the world’s primary copper and nickel is produced using Outotec’s proprietary process.

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turnkey iron ore smelter plants - MC World

AusIron process - Outotec. Outotec's AusIron furnace is designed to produce about 500,000 t/a of hot metal when smelting typical iron concentrates and to generate about 100 MW electric power, of which one-third is consumed by the smelter. The hot metal capacity of the same Outotec AusIron furnace can be tripled when smelting hot pre-reduced iron concentrate.

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Innovative technologies for sustainable processing of iron ...

Smelting reduction Pig iron Hot metal Coke ovens Blast furnace Oxygen converter (BOF) Steel Lump ore Coal Fine ore O2 Conventional blast furnace (DRI) (HBI) Circofer ® (1 stage) Fine ore and coal O2 Slag Hot DRI and char Scrap (+ pig iron) Shaft furnace Steel Electric arc furnace (EAF) Fine ore Lump ore Natural gas Pelletizing plant Circored ® (2 stages) Fine ore DRI/HBI SL/RN Coal H2 AusIron

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Circored and Circofer processes of ironmaking –

2018-2-24  Circofer coal-based process produces pre-reduced feed material for smelting reduction reactors, such as AusIron, or electric smelting furnaces – the final product being hot metal or pig iron. Circored process. Circored process uses fluidized beds on a

Get Price

Processing of PGM containing Ni/Cu bulk

Producing bulk concentrates and treating them by Outotec Direct Nickel Flash Smelting (DON) to matte and then hydrometallurgical refining, offers a reliable route from concentrate to product. In the DON process high grade matte with low Fe-content is produced in the Flash smelting furnace (FSF) and metal values in slag are recovered in an ...

Get Price

outotec ausiron© smelting process - crusherasia

AusIron process - Outotec Sustainable use of Earths natural . The AusIron process for iron-making is adapted from Outotec’s Ausmelt top submerged lance (TSL) smelting technology as currently used in more than 50 non-ferrous ...

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OUTOTEC DIRECT REDUCTION AND SMELTING REDUCTION

2017-5-5  Outotec Direct Reduction technologies include solutions for the full range of plant types, and have been developed through extensive research and testing with a wide range of raw materials and process parameters. Our innova-tions focus on improving plant performance, reliability, and sustainability, while reducing capital investment and

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OUTOTEC FLASH SMELTING TECHNOLOGY - Outotec

AN INTRODUCTION TO OUTOTEC FLASH SMELTING With flexibility, low energy consumption, high sulfur capture, and excellent economy of scale, Outotec Flash Smelting technology is the world’s leading method for copper and nickel smelting. More than half of the world’s primary copper and nickel is produced using Outotec’s proprietary process.

Get Price

Innovative technologies for sustainable processing of iron ...

+ hot water (for process- or heating purposes) + steam (for process- or heating purposes) + electrical power ... Outotec’s Direct and Smelting Reduction technlogies: From ore fines to DRI Direct reduction Smelting reduction SL/RN ... AusIron • TSL technology • ...

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Outotec Appointed as Technology Partner for Jogjakarta

2012-3-14  Outotec will complete a series of smelting trials using Direct Reduced Iron (DRI) produced from Jogjakarta iron concentrate to quantify the potential of producing 1 million tonnes of pig iron a year based on the Outotec® Circosmelt process. The test work will be conducted at the Outotec Ausmelt pilot smelting furnace in Dandenong, Victoria.

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OUTOTEC SMELTING SOLUTIONS FOR THE PGM INDUSTRY

2012-9-6  The Outotec JAE Ni Smelting Process3 developed with Jinchuan Nickel and ENFI is used at the Jinchuan Nickel Smelter to process over 1.1 Mt/a of nickel sulphide feeds. The process is also used at Jilin Nickel in China to process 245 kt/a of nickel sulphide feeds.

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The AusIron Process :: Total Materia Article

The AusIron process is a bath smelting process which directly processes ferrous bearing feed materials to produce molten iron. The process takes place within a smelter vessel, equipped with multiple lances. Each lance burns coal with oxygen-enriched air at the lance

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Metso Outotec to unveil e-scrap smelting systems -

2021-5-19  Metso Outotec says its “highly automated smelting solutions, complemented with highly efficient gas cleaning and wastewater treatment, comply with the strictest environmental regulations.” Zero water discharge can be provided as an option, and all of its systems “are supported with in-house pilot testing and process modeling and are ...

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OUTOTEC SAF SMELTING - Outotec - PDF Catalogs

Outotec Electrode Equipment Reliable and easy to maintain, our electrode equipment covers the lower and upper parts of the electrode column. The lower part of the column transfers electricity to the electrodes for the reduction and smelting process in the electric furnace.The upper part holds, moves, and slips the electrode, and also warms the electrode paste in the column with an air heater ...

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Circored and Circofer processes of ironmaking –

2018-2-24  Circofer coal-based process produces pre-reduced feed material for smelting reduction reactors, such as AusIron, or electric smelting furnaces – the final product being hot metal or pig iron. Circored process. Circored process uses fluidized beds on a scale adopted by Outotec

Get Price

outotec ausiron© smelting process - crusherasia

AusIron process - Outotec Sustainable use of Earths natural . The AusIron process for iron-making is adapted from Outotec’s Ausmelt top submerged lance (TSL) smelting technology as currently used in more than 50 non-ferrous ...

Get Price

Outotec Appointed as Technology Partner for Jogjakarta

2012-3-14  Outotec will complete a series of smelting trials using Direct Reduced Iron (DRI) produced from Jogjakarta iron concentrate to quantify the potential of producing 1 million tonnes of pig iron a year based on the Outotec® Circosmelt process. The test work will be conducted at the Outotec Ausmelt pilot smelting furnace in Dandenong, Victoria.

Get Price

OUTOTEC SMELTING SOLUTIONS FOR THE PGM INDUSTRY

2012-9-6  The Outotec JAE Ni Smelting Process3 developed with Jinchuan Nickel and ENFI is used at the Jinchuan Nickel Smelter to process over 1.1 Mt/a of nickel sulphide feeds. The process is also used at Jilin Nickel in China to process 245 kt/a of nickel sulphide feeds.

Get Price

The AusIron Process Total Materia Blog

The AusIron process is a proprietary process developed primarily to tackle the task of directly smelting iron ore to produce pig iron. Some key advantages of the AusIron process include among others, direct use of non-coking coals, simple and direct use of

Get Price

OUTOTEC DC SMELTING - Outotec - PDF Catalogs

OUTOTEC DC SMELTING The Outotec DC (Direct Current) Smelting Furnace is a cost-efficient, sustainable, and compact solution for ferroalloy processing. It can be used for direct smelting of fine ores, even those with highly variable chemical or mineralogical compositions, as well as for recycling challenging by-products like steel dust.

Get Price

OUTOTEC SAF SMELTING - Outotec - PDF Catalogs

Outotec Electrode Equipment Reliable and easy to maintain, our electrode equipment covers the lower and upper parts of the electrode column. The lower part of the column transfers electricity to the electrodes for the reduction and smelting process in the electric furnace.The upper part holds, moves, and slips the electrode, and also warms the electrode paste in the column with an air heater ...

Get Price

Metso Outotec to unveil e-scrap smelting systems -

2021-5-19  Metso Outotec says its “highly automated smelting solutions, complemented with highly efficient gas cleaning and wastewater treatment, comply with the strictest environmental regulations.” Zero water discharge can be provided as an option, and all of its systems “are supported with in-house pilot testing and process modeling and are ...

Get Price

Remelting furnace - Outotec - continuous / for

The Outotec Flash Smelting Process is classified as a best available technique (BAT) by the European Union and gives you high recovery of metals with low investment and operating costs. - Gives you high recovery of copper, nickel, and other valuable metals - Requires low investment and operating costs - Allows a continuous process with high ...

Get Price

Circored and Circofer processes of ironmaking –

2018-2-24  Circofer coal-based process produces pre-reduced feed material for smelting reduction reactors, such as AusIron, or electric smelting furnaces – the final product being hot metal or pig iron. Circored process. Circored process uses fluidized beds on a scale adopted by Outotec

Get Price

工艺顾问 - Metso Outotec

美卓奥图泰工艺顾问系统可帮助实现不同班次间的标准化操作,提高工艺稳定性,以实现更长的炉寿和更好的金属回收率。

Get Price

OUTOTEC SMELTING SOLUTIONS FOR THE PGM INDUSTRY

2012-9-6  The Outotec JAE Ni Smelting Process3 developed with Jinchuan Nickel and ENFI is used at the Jinchuan Nickel Smelter to process over 1.1 Mt/a of nickel sulphide feeds. The process is also used at Jilin Nickel in China to process 245 kt/a of nickel sulphide feeds.

Get Price

闪速熔炼工艺 - Metso Outotec

操作. 美卓奥图泰闪速熔炼工艺是世界上生产原生铜和原生镍最常用的工艺之一。. 该工艺基于我们的闪速熔炼原理,利用入炉物料的内能进行熔炼,最大限度地降低了对外部燃料的需要,因此该工艺非常节能。. 该解决方案可通过环保的工艺实现高的生产能力 ...

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Outotec Appointed as Technology Partner for Jogjakarta

2012-3-14  Outotec will complete a series of smelting trials using Direct Reduced Iron (DRI) produced from Jogjakarta iron concentrate to quantify the potential of producing 1 million tonnes of pig iron a year based on the Outotec® Circosmelt process. The test work will be conducted at the Outotec Ausmelt pilot smelting furnace in Dandenong, Victoria.

Get Price

The AusIron Process Total Materia Blog

The AusIron process is a proprietary process developed primarily to tackle the task of directly smelting iron ore to produce pig iron. Some key advantages of the AusIron process include among others, direct use of non-coking coals, simple and direct use of

Get Price

工艺顾问 - Metso Outotec

美卓奥图泰工艺顾问系统可帮助实现不同班次间的标准化操作,提高工艺稳定性,以实现更长的炉寿和更好的金属回收率。

Get Price

OUTOTEC SAF SMELTING - Outotec - PDF Catalogs

Outotec Electrode Equipment Reliable and easy to maintain, our electrode equipment covers the lower and upper parts of the electrode column. The lower part of the column transfers electricity to the electrodes for the reduction and smelting process in the electric furnace.The upper part holds, moves, and slips the electrode, and also warms the electrode paste in the column with an air heater ...

Get Price

OUTOTEC DC SMELTING - Outotec - PDF Catalogs

OUTOTEC DC SMELTING The Outotec DC (Direct Current) Smelting Furnace is a cost-efficient, sustainable, and compact solution for ferroalloy processing. It can be used for direct smelting of fine ores, even those with highly variable chemical or mineralogical compositions, as well as for recycling challenging by-products like steel dust.

Get Price

闪速吹炼工艺 - Metso Outotec

在 Kennecott-Outotec® 闪速吹炼工艺中,在高氧化性条件下对熔炼炉生产并经过干燥的铜锍进行处理,将铜锍吹炼为粗铜,适合进一步的火法精炼。

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Remelting furnace - Outotec - continuous / for

The Outotec Flash Smelting Process is classified as a best available technique (BAT) by the European Union and gives you high recovery of metals with low investment and operating costs. - Gives you high recovery of copper, nickel, and other valuable metals - Requires low investment and operating costs - Allows a continuous process with high ...

Get Price

Processing of PGM containing Ni/Cu bulk

Producing bulk concentrates and treating them by Outotec Direct Nickel Flash Smelting (DON) to matte and then hydrometallurgical refining, offers a reliable route from concentrate to product. In the DON process high grade matte with low Fe-content is produced in the Flash smelting furnace (FSF) and metal values in slag are recovered in an ...

Get Price